Adeegga Dhadhanka API 5L X52 PSL2 Tuubooyinka Birta LSAW: Awoodaha Wax Soo Saarka & Tilmaamaha Badeecada

Sharaxaad Gaaban:

Womic Steel waxay bixisaa adeeg tayo sare leh oo ah API 5L X52 PSL2 oo ah tuubo bir ah oo LSAW ah oo loogu talagalay gudbinta saliidda iyo gaaska ee deegaannada H₂S ee ka kooban (dhaxan). X52 PSL2 oo leh shahaadada adeegga dhanaan waxay bixisaa xoogga wax soo saarka ugu yar ee 360 ​​MPa (52,200 psi) oo lagu daray xadka adag ee adag (≤ 90 HRB, caadi ahaan ≤ 85 HRB), u dhiganta kaarboon yar (CEV ≤ 0.40%), iyo iska caabin la hubo oo ku wajahan dildilaaca hydrogen-ka ee keena (HIC) iyo dildilaaca cadaadiska sulfide (SSC). Habka LSAW waxaa ka mid ah JCOE, UOE, iyo hababka alxanka saxanka ee la duubay, oo leh daaweyn kuleyl ah oo qasab ah oo loogu talagalay dhammaan tuubooyinka adeegga dhanaan iyadoon loo eegin dhumucda derbiga. Dhexroorka dibadda laga bilaabo 219mm ilaa 1,600mm (8″ – 63″), dhumucda derbiga laga bilaabo 6.0mm ilaa 60mm, dherer ilaa 24m. Shahaadada warshadda oo leh EN 10204 3.2, 100% tijaabinta ultrasonic oo leh TOFD, tijaabada hydro, dhammaadka godan, iyo baakad dukumenti adeeg dhanaan oo dhammaystiran (HIC, SSC, marinnada adag). Ku habboon dhuumaha ururinta gaaska dhanaan, khadadka socodka saliidda oo leh H₂S, khadadka biyaha dhanaan ee warshadda sifeynta, iyo adeegga aashitada badda.

Cabbirka Tuubada Birta ah ee LSAW:Dhexroorka Dibadda: 219mm – 1,600mm (8″ – 63″), Dhumucda Darbiga: 6.0mm – 60.0mm (JCOE/UOE ugu badnaan 50.8mm, saxanka la duubay ugu badnaan 60mm), Dhererka: 6m – 18m caadi ah, dherer gaar ah ilaa 24m

Heerka & Heerka Tuubooyinka Birta ah ee LSAW:API 5L X52 PSL2 oo leh shuruudo adeeg dhanaan oo dheeraad ah sida ku cad NACE MR0175/ISO 15156; HIC halkii NACE TM0284; SSC halkii NACE TM0177

Isticmaalka Tuubooyinka Birta ah ee LSAW:Dhuumaha ururinta gaaska dabiiciga ah ee dhanaan (H₂S ilaa 50 ppm), khadadka socodka saliidda cayriin ee leh H₂S, khadadka biyaha dhanaan ee warshadda sifeynta, dhuumaha adeegga dhanaan ee xeebaha, khadadka kor u qaadista gaaska ee ceelasha dhanaan, tuubooyinka cutubka daaweynta amine, khadadka duritaanka gaaska aashitada, tuubooyinka cutubka soo kabashada sulfur

Womic Steel oo bixisa qiimo tayo sare leh & tartan ah oo ah API 5L X52 PSL2 adeeg dhanaan ah oo LSAW ah, tuubo bir ah oo la tijaabiyay HIC, tuubo u adkaysta SSC, tuubo LSAW ah oo waafaqsan NACE. Shahaadada warshadda EN 10204 3.2, tijaabada biyaha, UT/TOFD, PWHT, dhammaadka godan, dahaarka 3LPE/FBE ayaa diyaar ah. Sahay toos ah oo warshadeed oo loogu talagalay mashaariicda saliidda iyo gaaska dhanaan ee adduunka oo dhan.


Faahfaahinta Badeecada

Calaamadaha Alaabta

1. Birta Womic: Awoodaha Wax Soo Saarka & Xoogga Shirkadda ee Adeegga Dhanaan ee X52

Womic Steel Group waxay maamushaa khadadka wax soo saarka ee loogu talagalay tuubooyinka adeegga dhanaan ee LSAW. Adeegga dhanaan ee X52 PSL2 wuxuu u baahan yahay:

● U dhigma kaarboon yar (CEV ≤ 0.40%, caadi ahaan ≤ 0.38%)

● Sulfur hooseeya (S ≤ 0.002%) iyo fosfooraska hooseeya (P ≤ 0.015%)

● Daaweynta kaalshiyamka ee xakamaynta qaabka isku-darka (sulfides-ka globular)

● Daaweynta kulaylka ka dib alxanka (PWHT) ee dhammaan tuubooyinka, iyadoon loo eegin dhumucda derbiga

● Tijaabinta adag ee 100% (alxanka, HAZ, birta salka)

● Tijaabada HIC iyo SSC sida waafaqsan heerarka NACE

Hawsha wax soo saarka: JCOE, UOE, saxan duuban oo leh foorno PWHT oo qasab ah (hoosta gaariga, dhererkeedu yahay 12m, 600°C oo qoyan). Kormeer dhinac saddexaad ah oo ay sameeyaan SGS, BV, TÜV, DNV, ama ABS si loo helo shahaado dhammaystiran oo adeeg dhanaan ah.

Adeegga dhanaan ee sanadlaha ah ee X52 LSAW:30,000 oo tan.

Dabacsanaanta Wax-soo-saarka ee Adeegga Dhadhanka X52 PSL2:

JCOE: 406–1,422mm OD × 6.0–50.8mm Miisaan × ≤ 18m

UOE: 508–1,220mm OD × 6.0–40.0mm WT × ≤ 24m (waxaa loo doorbidayaa dhanaan sababtoo ah cadaadis yar oo haray)

Saxan duuban: 600–1,600mm OD × 25–60mm WT × ≤ 12m

Dhammaan tuubooyinka adeegga dhanaanku waxay helaan PWHT (600°C ± 10°C, waxay hayaan 1 saac dhumucdiis 25mm kasta, si tartiib tartiib ah u qabow)

2. Adeegga Dhadhanka API 5L X52 PSL2: Halabuurka Agabka & Astaamaha Waxqabadka

Adeega dhanaan, kiimikada ayaa ka adag PSL2 caadiga ah. Hadafku waa in la gaaro iska caabin sare oo HIC iyo SSC ah oo ku sugan deegaannada qoyan ee H₂S.

Halabuurka Kiimikada (Falanqaynta Maqaarka, bartilmaameedyada caadiga ah ee adeegga dhanaan):

Walax Heerka ugu badan ee PSL2 Bartilmaameedka Adeegga Dhanaan (Womic)
C 0.22 ≤ 0.14 (caadi ahaan 0.08-0.12)
Mn 1.40 ≤ 1.30 (caadi ahaan 1.10-1.25)
P 0.025 ≤ 0.015
S 0.015 ≤ 0.002 (0.0015 caadi ah)
Si 0.45 0.20-0.40
V 0.10 ≤ 0.06
Nb 0.05 0.03-0.05
Ti 0.04 ≤ 0.025
CEV ≤ 0.43 ≤ 0.40 (caadi ahaan ≤ 0.38)
PCm Looma baahna ≤ 0.22

Daaweynta kaalshiyamka (saamiga Ca/S ≥ 1.5) waxay hubisaa in ka kooban globular sulfide oo u adkaysta HIC.

Sifooyinka Farsamada (Ka dib PWHT):

Hantida Adeegga Dhanaan ee X52 PSL2 (Haweenka)
Xoogga Wax Soo Saarka (daqiiqad) 360 MPa (52,200 psi)
Xoogga Wax Soo Saarka (ugu badnaan) 530 MPa (76,900 psi)
Xoogga Tijaabada (daqiiqad) 460 MPa (66,700 psi)
Kordhinta (ugu yaraan) 21%
Adkaanta (ugu badnaan) - mashaariic badan 85 HRB (Haweenku waxay gaartay 78-85 HRB)
Adkaanta Saamaynta @ 0°C ≥ 27 J (caadi ahaan 80-120 J)

Tijaabada Waajibka ah ee Adeegga Dhadhanka:

● HIC halkii NACE TM0284 (Xalka A, 96 saacadood) – aqbalaad: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5% (mashaariic badan ayaa u baahan 0%)

● SSC halkii NACE TM0177 (Habka A, 720h, 90% SMYS) - ma jiro dildilaac

● Adkaantu waxay dhex martaa alxanka, HAZ, iyo birta salka ah (ugu badnaan 85 HRB)

● Charpy V-Notch at 0°C (ama ka hooseeya haddii la cayimay)

3. U hoggaansanaanta Heerka Cabbirka iyo Heerarka

Shay Faahfaahinta
Heerka Caadiga ah API 5L PSL2 oo leh kabitaan adeeg dhanaan ah
NACE NACE MR0175 / ISO 15156
Habraacyada Wax Soo Saarka JCOE, UOE, saxan duuban (dhammaantood waxaa ku jira PWHT)
Kala duwanaanshaha Dhexroorka Dibadda 219mm - 1,600mm (8″ - 63″)
Kala duwanaanshaha Dhumucda Darbiga 6.0mm – 60mm (JCOE/UOE ugu badnaan 50.8mm, saxanka la duubay ugu badnaan 60mm)
Kala Duwanaanta Dhererka 6m - 18m oo caadi ah; ilaa 24m (UOE)
Dhammaadka Dhammaadka Dhammaadka La Jaray (BE) halkii API 5L
Dhammaadka Dusha Sare Bare, 3LPE, FBE (dahaarka waa inuu ahaadaa mid u qalma adeegga dhanaan)
Dulqaadka OD: ±0.5%; WT: -0% / +15%; Dhererka: +50mm / -0mm

4. Cabbirrada iyo Tilmaamaha La Heli Karo – API 5L X52 PSL2 Adeegga Dhadhanka Tuubada Birta LSAW (Cabbirrada Caadiga ah ee La Xushay)

OD (mm) Xulashooyinka WT (mm) Geedi socodka Miisaanka Qiyaas ah (kg/m) Dhererka Caadiga ah Sifooyinka Adeegga Dhadhanka leh
219 6.4, 8.0, 10.0, 12.5 JCOE 33.6 – 63.6 12m PWHT, HIC ayaa la baaray
273 8.0, 10.0, 12.5, 14.0 JCOE 52.3 – 89.4 12m / 18m Adkaanta ≤ 85 HRB
324 8.0, 10.0, 12.5, 14.0, 16.0 JCOE 62.4 – 121.5 12m / 18m CEV ≤ 0.40
406 10.0, 12.5, 14.0, 16.0, 19.0 JCOE/UOE 97.7 – 181.4 12m / 18m SSC ayaa la baaray
508 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 EUE 122.8 – 263.8 12m / 18m / 24m Waddo adag oo buuxda
610 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 EUE 184.2 – 366.2 12m / 18m / 24m Aqbalaadda HIC
711 14.0, 16.0, 19.0, 22.0, 25.4, 28.0 JCOE/UOE 240.7 – 471.7 12m / 18m PWHT waa qasab
813 16.0, 19.0, 22.0, 25.4, 30.0 JCOE 314.4 – 579.8 12m / 18m NACE MR0175
914 19.0, 22.0, 25.4, 30.0, 35.0 JCOE/La duubay 419.5 – 759.2 12m Kalsiyum la daweeyay
1,016 22.0, 25.4, 30.0, 35.0, 40.0 La duubay 539.2 – 963.9 12m Hoos u dhac S (≤ 0.002%)

*Dhammaan tuubooyinka adeegga dhanaan waxay helaan PWHT iyadoon loo eegin dhumucda derbiga. Tuubooyinka UOE, ballaarintu waxay ku kooban tahay 0.8-1.0% si looga fogaado cadaadiska xad-dhaafka ah.*

5. Heerarka Caadiga ah ee Tuubada Khadka Adeegga Dhanaan

Heerka Caadiga ah Codsiga Shuruudaha Imtixaanka
API 5L PSL2 + Lifaaqa H Tuubada khadka adeegga dhanaan HIC, SSC, adkaansho ≤ 90 HRB
NACE MR0175 / ISO 15156 Agabka loogu talagalay deegaannada H₂S Xaddidaadaha adkaanta, kiimikada
NACE TM0284 Habka tijaabada HIC CLR, CTR, CSR
NACE TM0177 Habka tijaabada SSC (Habka A, B, C, D) Dildilaac ma jiro

Soo koobidda isticmaalka:Ururinta gaaska dhanaan, qulqulka saliidda cayriin dhanaan, biyaha dhanaan ee warshadda sifeynta, cutubyada amine, duritaanka gaaska aashitada.

6. Habka Wax Soo Saarka - LSAW ee Adeegga Dhanaan X52 PSL2

Adeegga dhanaan wuxuu u baahan yahay tallaabooyin dheeraad ah oo ka baxsan LSAW-ga caadiga ah:

Samaynta JCOE / UOE (sida waafaqsan habka caadiga ah) + Tallaabooyinka Gaarka ah ee Dhadhanka leh:

● Xulashada saxanka– Taarikada TMCP ee lagu daweeyay sulfur yar, oo leh kaalshiyam ≤ 0.40%.

Samaynta– JCOE-ga caadiga ah ama UOE (UOE waxaa loo door bidaa cadaadiska haraaga ah ee hooseeya).

Alxanka SAW– Kuleylka la geliyo oo la xakameeyey ilaa ≤ 2.5 kJ/mm (ka hooseeya heerka caadiga ah). Heerkulka dhex-dhexaadka ah ≤ 200°C.

100% UT oo leh TOFD– Ka xasaasisan UT-da caadiga ah.

Daaweynta Kulaylka Kadib-Alxanka (PWHT)– Dhammaan tuubooyinka adeegga dhanaan waa la yareeyay. Heerkulka qoyaanka waa 600°C ± 10°C muddo 1 saac ah dhumucdiis kasta oo 25mm ah (ugu yaraan 1 saac). Qaboojinta foornada waa ≤ 200°C saacaddii.

Ballaarinta farsamada– Xaddidan 0.8-1.0% (marka la barbar dhigo 1.5% heerka caadiga ah) si looga fogaado adkaanta shaqada qabow.

Tijaabinta adkaanta- 3-dhibcood tubo kasta (biraha salka, alxanka, HAZ). Ugu badnaan 90 HRB, caadiyan 78-85 HRB.

Baaritaanka HIC– Sida ku cad Xalka NACE TM0284 A, 96 saacadood. Muunado laga soo qaaday darafyada tuubooyinka.

Imtixaanka SSC– Sida waafaqsan Habka NACE TM0177 (taagista) ama Habka B (laam qaloocan). Soo-gaadhis 720 saacadood ah.

Tilmaamaha Foornada PWHT:

Foornada hoose ee gaariga: 12m L × 3m W × 3m H

Isku mid ahaanshaha heerkulka: ±10°C

Diiwaan gelinta xogta ee dufcad kasta

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7. Xakamaynta Tayada & Tijaabinta Adeegga Dhadhanka X52 LSAW

Masraxa Kormeerka Shuruudaha Aqbalaadda
Saxan Kiimiko (OES) C ≤ 0.14, S ≤ 0.002, CEV ≤ 0.40
Saxan Ultrasonic (dahaadhida) Lama saarin karo > 5mm
Alxanka 100% UT oo leh TOFD Ma jiraan wax calaamado ah > 1.6mm
Alxanka Baaritaanka Raajada (goob) Dildilaac ma jiro, la'aanta isku-darka
Ka dib PWHT Adkaanta (HRB) - BM, Alxanka, HAZ ≤ 85 HRB (bartilmaameed)
Dhammaatay HIC (NACE TM0284) CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%
Dhammaatay SSC (Habka NACE TM0177 A) Ma jiro dillaac kadib 720 saacadood
Dhammaatay Charpy @ 0°C ≥ 27 J, celcelis ahaan ≥ 40 J
Dhammaatay Imtixaanka Hydrostatic-ka 85-100% SMYS

Dalab kasta oo adeeg dhanaan ah waxaa ku jira fayl tayo leh oo leh dhammaan warbixinnada tijaabada, raad-raaca kulaylka, iyo jaantusyada PWHT.

8. Codsiyada Aasaasiga ah - API 5L X52 PSL2 Adeegga Dhadhanka LSAW Birta Tuubada

Khadadka ururinta gaaska dhanaan– Uruurinta gaaska dabiiciga ah ee H₂S ee laga helo ceelasha biyaha (5-50 ppm H₂S)

● Qadadka shidaalka cayriin ee leh H₂S- Qaadista qashinka dhanaan ee laga soo qaado suufka ilaa xarumaha dhexe

● Khadadka biyaha macaan ee sifeynta– Ammonium bisulfide iyo H₂S oo biyo ku jira

● Tuubooyinka qaybta daaweynta Amine– Adeeg amiin oo qani ah oo caato ah (H₂S iyo CO₂)

● Khadadka duritaanka gaaska aashitada– Ku duritaanka H₂S/CO₂ ceelasha qashinka

● Dhuumaha adeegga dhanaan ee xeebaha- Khadadka badda hoosteeda ee deegaannada H₂S

● Khadadka kor u qaadista gaaska– Duritaanka gaaska dhanaan si loo qaado ceelasha

● Tuubooyinka cutubka soo kabashada sulfur- Khadadka gaaska dabada cutubka Claus

9. Baakadaha & Rarista - Adeegga Dhadhanka X52 PSL2 LSAW Pipe

Sida baakadaha caadiga ah ee LSAW, oo leh ilaalin dheeraad ah oo loogu talagalay bevels-ka dhammaadka (daboollada dhammaadka birta aan daxalka lahayn ayaa lagula talinayaa in laga fogaado wasakhowga). Dukumentiyada waxaa ku jira warbixinnada tijaabada adeegga dhanaan oo dhammaystiran (HIC, SSC, adkaanta, jaantusyada PWHT) marka lagu daro MTC-ga caadiga ah.

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10. Faa'iidooyinka Birta Womic & Su'aalaha Badiya La Weydiiyo - Adeegga Dhadhanka X52 LSAW

Maxaa loo sameeyay Womic Steel for Sour Service X52?

● Foorno PWHT ah oo gaar ah oo dhererkeedu yahay 12 mitir

● Awood CEV oo hooseysa (≤ 0.38%) iyo sulfur yar (≤ 0.0015%)

● Imtixaanka HIC iyo SSC ee gudaha (oo ay aqoonsan tahay CNAS)

● Tijaabo dhanaan oo dhinac saddexaad ah oo la heli karo (SGS, BV, TÜV)

● In ka badan 500 km oo tuubooyin adeeg dhanaan ah ayaa laga bixiyaa adduunka oo dhan

● Xirmo dukumenti oo dhammaystiran oo loogu talagalay oggolaanshaha mashruuca

Su'aalaha Badiya La Weydiiyo:

S: Waa maxay farqiga u dhexeeya X52 PSL2 caadiga ah iyo adeegga dhanaan X52?
A: Heerka PSL2 wuxuu leeyahay xadka C ≤ 0.22%, S ≤ 0.015%, CEV ≤ 0.43%, mana jiro tijaabo HIC/SSC oo qasab ah. Adeegga dhanaanku wuxuu ku darayaa: C hoose (≤ 0.14%), S (≤ 0.003% caadiga ah), CEV ≤ 0.40%, PWHT qasab ah, adkaansho ≤ 90 HRB (badanaa ≤ 85 HRB), iyo tijaabada HIC/SSC.

S: Ma loo baahan yahay PWHT dhammaan adeegyada dhanaan ee X52 iyadoon loo eegin dhumucda derbiga?
J: Haa, sida ku cad NACE MR0175 iyo tilmaamaha macaamiisha caadiga ah. Xitaa tuubooyinka 6.4mm WT, PWHT waa qasab adeegga dhanaan.

S: Waa maxay shuruudaha aqbalaadda HIC ee caadiga ah?
A: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. Adeega dhanaan daran (tusaale ahaan, > 50 ppm H₂S, pH < 5), macaamiishu waxay u baahan karaan CLR = 0%. Womic waxay gaari kartaa CLR 0%.

S: Ma bixin kartaa baaritaanka SSC sida ku cad NACE TM0177?
J: Haa. Waxaan bixinaa Habka A (taagista hal-geeska ah) oo ah 90% SMYS, 720h, iyada oo aan wax dildilaac ah lahayn. Tijaabooyinka dhinac saddexaad ee markhaatiga ah ayaa diyaar ah.

S: Waa maxay waqtiga caadiga ah ee hogaaminta adeegga dhanaan X52 LSAW?
J: 60-90 maalmood, iyadoo ku xiran shuruudaha baaritaanka HIC/SSC. Iyada oo aan lahayn markhaati dhinac saddexaad ah: 60 maalmood. Iyada oo leh markhaati dhinac saddexaad ah: 75-90 maalmood.

Tixraaca Mashruuca - Dhuumaha Uruurinta Gaaska Dhanaan ee Alberta (Kanada)

Dalka:Kanada (Alberta, aagga Fox Creek - Basin Qoto dheer)
Heerka & Darajada:API 5L X52 PSL2 oo leh kabitaan adeeg dhanaan ah sida ku cad NACE MR0175 / ISO 15156
Cabbirka iyo Tirada:

● OD 323.9mm (12.75″) × Miisaan 9.5mm – 32,000 mitir (qiyaastii 2,200 tan) – JCOE

● OD 406.4mm (16″) × Miisaan 11.9mm – 18,000 mitir (qiyaastii 1,900 tan) – JCOE

● OD 508mm (20″) × Miisaan 12.7mm – 9,000 mitir (qiyaastii 1,300 tan) – UOE
Wadarta:59,000 mitir (59 km), qiyaastii 5,400 tan

Tilmaamaha:Cidhifyo godan, dahaadh 3LPE ah, tijaabinta hydrotest 10.5 MPa. PWHT dhammaan tuubooyinka. Adkaanta ugu badnaan 85 HRB. HIC: CLR 0%, CTR 0%, CSR 0%. SSC: ma jiro dildilaac. Charpy at -20°C (daqiiqad 27J, la gaaray 90-150J). Kormeerka dhinac saddexaad oo ay samaysay ABS Canada.

Codsiga:Isu-imaatinka gaaska dabiiciga ah ee dhanaan ee Basin-ka Qoto-dheer oo leh H₂S 8-35 ppm, cadaadiska hawlgalka 6-8 MPa, heerkulka jiilaalka -40°C.

Caqabadaha Farsamada iyo Xalalka:

● Heerkul aad u hooseeya (-40°C) oo lagu daray adeeg dhanaan: Womic waxay ku dartay Ni (0.20-0.30%) si loo hagaajiyo adkeysiga heerkulka hooseeya. Charpy at -40°C waxay gaartay 45-80J.

● Shuruudaha HIC ee aan lahayn dildilaac: saxamada sulfur-ka oo aad u hooseeya (S ≤ 0.0012%) oo leh saamiga Ca/S 2.0-2.5.

● Saadka fog ee leh waddooyinka barafka: laba keenis jiilaal ah oo la isticmaalayo baabuur kuleyliya.

Natiijo:Dhuumaha ayaa la bilaabay rubuci labaad ee 2024. Ma jirin wax cillado ah oo HIC ama SSC ah 18 bilood ka dib. Womic hadda waa shirkad bixisa adeeg dhanaan oo la ansixiyay.

La xiriir:
Mareegta: www.womicsteel.com
Iimayl: sales@womicsteel.com

Taleefan / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568

Womic Steel – Lamaane aad ku kalsoonaan karto oo ku saabsan API 5L X52 PSL2 adeegyada dhanaan ee LSAW tuubooyinka birta ah ee loogu talagalay ururinta saliidda iyo gaaska ee ka kooban H₂S, sifeeynta biyaha dhanaan, iyo nidaamyada duritaanka gaaska aashitada adduunka oo dhan.