Tuubada Birta ee X65+316L ee loo yaqaan 'Bimetal Metal Clash' | Tuubada CRA ee Kharash-Wax-ku-ool ah ee loogu talagalay Adeegga CO₂ - Womic Steel

Sharaxaad Gaaban:

Tuubada Dibadda (Birta Dambe):API 5L X65 PSL2 - xoog sare, adkeysi aad u fiican, la alxan karo

Dahaarka Gudaha (Dahaadhka CRA):316L (UNS S31603) – bir aan lahayn kaarboon yar oo austenitic ah, u adkaysta daxalka CO₂, alxan wanaagsan

Cabbirka Kala Duwan:OD 219mm - 1219mm (8″ - 48″); Dhumucda derbiga birta ah ee gadaal ka taagan 8mm - 30mm; Dhumucda dahaarka 1.5mm - 3.0mm; Dhererka hal ilaa 18m (24m oo gaar ah ayaa la heli karaa)

Habka Wax Soo Saarka:Xidhmo kulul oo duuban + sameynta JCOE - isku xirka isku xirka birta xoogga gooynta ≥200 MPa

Heerarka iyo Shahaadooyinka:API SPEC 5LD (Tuubada Birta ee CRA Clad), DNV-OS-F101, NACE MR0175, ISO 15156. Shahaadada Warshadda EN 10204 Nooca 3.1. Kormeerka dhinac saddexaad (SGS, BV, DNV, TÜV) ayaa la heli karaa.

Codsiyada:Dhuumaha ururinta gaaska dabiiciga ah ee xeebta, khadadka duritaanka CO₂, nidaamyada duritaanka biyaha, khadadka socodka saliidda iyo gaaska ee koloriin yar, tuubooyinka isku xira warshadaha sifeynta.

Birta Womicwaxay bixisaa tuubo bir ah oo isku xidhan oo X65+316L ah - beddel kharash-ool ah oo loogu talagalay biraha adag ee 316L ama ka sareeya. Waxaa loogu talagalay adeeg macaan (CO₂ oo aan lahayn H₂S ama chlorides muhiim ah). Waxaa taageeraya dukumentiyo tayo buuxda leh iyo khibrad dhoofin caalami ah.


Faahfaahinta Badeecada

Calaamadaha Alaabta

1. Dulmar Guud - Sababta Tuubada X65+316L Loogu Xiray

Dhuumaha qaada gaaska dabiiciga ah ee ka kooban kaarboon laba ogsaydh (CO₂) laakiin kaliya xaddi raad ah oo ah haydarojiin sulfide (H₂S) iyo koloriin yar, birta kaarboon adag si dhakhso ah ayay u mirqaantaa, halka birta adag ee aan lahayn 316L ay badanaa aad u cayiman tahay oo qaali tahay.

Tuubo bir ah oo isku xidhan oo X65 + 316L ahwaxay bixisaa meel dhexe oo ku habboon:

Lakabka X65 ee dibadda ahwaxay bixisaa xoog sare (ugu yaraan wax soo saar 450 MPa), adkaanta jabka, iyo xakamaynta cadaadiska - sida saxda ah ee tuubada xariiqda API 5L X65 loo yaqaan.

Dahaarka gudaha ee 316Lsi toos ah ayuu ula xiriiraa dareeraha, isagoo iska caabinaya daxalka CO₂, oksaydheynta guud, iyo xaaladaha aashitada khafiifka ah.

Labada lakab waxaa si joogto ah isugu xira isku xidh bir ah (isku xidhka kulul ee duuban + sameynta JCOE). Ma jirto khatar ah in dahaarka uu dumo, laalaabmo, ama kala go'o - si ka duwan tuubo farsamo ahaan loo dahaadhay.

Isku-darkaan waxaa si weyn loogu isticmaalaa gudahanidaamyada ururinta gaaska dabiiciga ah ee macaan,Dhuumaha soo kabashada saliidda ee la xoojiyay ee CO₂ (EOR),Khadadka duritaanka biyaha, iyoqulqulka saliidda iyo gaaska ee koloriin yar.

2. Astaamaha Muhiimka ah & Faa'iidooyinka

Muuqaalka Faa'iido
Xiriirka birta iyo birta Xoogga jarista ee isku xirka ≥200 MPa - ma jiro burbur ama kala-goyn marka cadaadis/kuleylka wareego
Taageerada xoogga sare leh ee X65 Waxay u oggolaanaysaa darbiga khafiifka ah iyo birta heerka hoose, waxay yareysaa miisaanka iyo kharashka alxanka
Iska caabinta daxalka 316L Waxay iska caabisaa daxalka CO₂ (adeeg macaan), oksaydh guud, iyo weerar koloriin oo hooseeya
Kharash-ool ah 40-50% ka jaban tuubooyinka adag ee 316L oo leh isla cadaadiska
Raad-raac buuxa Tuubo kasta oo lagu calaamadeeyay lambarka kulaylka; buuxi warbixinnada MTC iyo NDT
La xaqiijiyay adeegga Waxaa lagu rakibay boqolaal kiiloomitir oo dhuumaha gaaska ee xeebta ah

3. Xogta Farsamada iyo Tilmaamaha Agabka

3.1 Halabuurka Kiimikada (%)

Walax Birta Taageerada X65 (ugu badnaan) Dahaarka 316L (ugu badnaan)
Kaarboon (C) 0.12 0.030
Silikoon (Si) 0.45 0.75
Manganese (Mn) 1.60 2.00
Fosfooraska (P) 0.025 0.045
Sulfur (S) 0.015 0.030
Chromium (Cr) 0.30 16.0 – 18.0
Nikkel (Ni) 0.50 10.0 – 14.0
Molybdenum (Mo) 0.15 2.0 – 3.0
Niobium (Nb) 0.05
Titanium (Ti) 0.04
Vanadium (V) 0.10

3.2 Sifooyinka Farsamada

Hantida Taageero X65 Dahaarka 316L
Xoogga Wax Soo Saarka (ugu yaraan, MPa) 450 170
Xoogga Tijaabada (ugu yaraan, MPa) 535 485
Kordhinta (ugu yaraan, %) 18 35
Adkaanta (ugu badnaan, HV) 250 200
Adkaanta Saamaynta (ugu yaraan, J @ 0°C) 100 (celcelis ahaan) Looma baahna

3.3 Hantida Isku-xirka Deymaha

Halbeegga Shuruudaha Habka Tijaabada
Xoogga Xidhitaanka ≥200 MPa Tijaabada riixida halkii API 5LD ah
Daacadnimada dammaanadda UT Kala-furid la'aan > 50mm, wadarta guud <2% Sawir-qaadista Ultrasound-ka jirka oo dhan

3.4 Kala duwanaanshaha cabbirka (Caadi ahaan)

OD (inji/mm) Taageeraha WT (mm) Dahaarka WT (mm) Dhererka (m)
8″ (219.1) 8.0 – 15.0 1.5 – 2.5 12/18
10″ (273.1) 8.0 – 18.0 1.5 – 3.0 12/18
12" (323.9) 9.0 – 20.0 1.5 – 3.0 12/18
16" (406.4) 10.0 – 22.0 2.0 – 3.0 12/18
20″ (508.0) 10.0 – 25.0 2.0 – 3.0 12/18
24″ (609.6) 12.0 – 30.0 2.0 – 3.0 12/18
36″ (914.4) 12.0 – 30.0 2.0 – 3.0 12/18
48″ (1219.2) 14.0 – 30.0 2.0 – 3.0 12/18

Cabbirrada gaarka ah ayaa la heli karaa marka la codsado. Dhumucda ugu badan ee dahaarka leh ilaa 4mm kiisaska gaarka ah.

4. Habka Wax Soo Saarka - Xidhitaanka Kulul ee Duubista + JCOE

Womic Steel waxay soo saartaa tuubooyin X65+316L ah oo lagu dahaadhay iyadoo la adeegsanayo tuubbo la xaqiijiyay oo warshaduhu tijaabiyeen.xidhitaanka duub kulul + sameynta JCOEwaddo:

Diyaarinta dusha sare– Taarikada X65 iyo 316L waa la nadiifiyaa, la shiiday, lana baaraa.

Shirka raso faakuumka– Labada saxan waxaa lagu dhejiyay lakabka 316L oo u jeeda gudaha, waxaana lagu xiray faakiyuum si looga saaro oksijiinta.

Duufaan kulul– Dusha sare waxaa lagu kululeeyaa 1150-1250°C waxaana la mariyaa warshad duuban. Hoos u dhac weyn (5:1 ilaa 10:1) wuxuu abuuraa isku xidhnaan bir ah oo ay ku faafto atomka.

Qaboojinta iyo kormeerka saxanka– Saxanka dahaarka leh waa la qaboojiyaa, xidhmadana waa 100% ultrasonic lagu tijaabiyay wax kasta oo kala-goyn ah.

Samaynta JCOE– Saxanka la dahaadhay waa la shiiday, ka dibna wuxuu noqday tuubo furan iyadoo la adeegsanayo taxane ah oo makiinado JCO ah.

Alxanka tolmada dheer– Tolmada furan waxaa lagu dhejiyaa iyadoo la adeegsanayo alxanka qaansada ee laba-geesoodka ah (SAW) oo leh 316L ama 309L oo buuxiye ah oo ku yaal marinka gudaha iyo buuxinta birta kaarboon ee ku taal marinka dibadda.

Ballaarinta (ikhtiyaar)- Ballaarinta farsamada waxay hagaajisaa wareegga waxayna yareysaa walbahaarka sameysma.

Daaweynta kulaylka- Daaweynta kulaylka ka dib alxanka (PWHT) ayaa la adeegsadaa marka loo baahdo qeexitaanka mashruuca.

NDT & tijaabinta– Eeg Qaybta 5aad ee hoose.

Dhammaadka dhammaadka– Dabaqyo godan oo leh saliid ka hortagta miridhku iyo daboolo balaastig ah.

5. Xakamaynta Tayada & Tijaabinta - Tuubo kasta oo la baaro

Tuubooyinka X65+316L ee dahaarka leh waxaa lagu tijaabiyaa iyadoo loo eegayo API 5LD iyo shuruudaha gaarka ah ee mashruuca.

Tijaabo Habka Baaxadda Aqbalaadda
Xaqiijinta walxaha ceeriin ah Qalabka OES Spectrometer Kulayl kasta oo X65 iyo 316L ah Kiimikada heerkii loogu talagalay
Tijaabada ultrasound-ka ee Bond Jirka oo dhan UT (dhererka iyo hirarka xiirashada) 100% saxanka dahaarka leh ka hor inta aan la samayn Kala-furid la'aan > 50mm; wadarta kala-furid la'aanta <2%
Tolmada alxanka UT UT otomaatig ah (array weji leh / caadi ah) 100% alxanka dhererka Heerarka API 5LD / DNV
Alxanka MT / PT Walxaha birlabta / Rinjiga Suulasha la isku xidho, dhammaadka Ma jiraan tilmaamo toosan
Tijaabinta farsamada Gacmo-galis kala-duwan, qalooc la hago Hal dufcaddii wax soo saar kasta (ilaa 50 tuubo) Guuldarrooyinka ka baxsan alxanka / xidhitaanka
Sahanka adagaanta HV10 oo ku wareegsan dahaarka, xidhka, HAZ Hal dufcaddiiba hal Dahaarka ≤200 HV, gadaal ≤250 HV
Tijaabada Hydrostatic Cadaadis naqshadeed oo 1.5× ah, hayso 10s Tuubo kasta Daadasho ma jirto
Hubinta cabbirka Laysar / kaliper / cajalad 100% OD, WT, dherer, qaab-dhismeedka
Kormeerka muuqaalka iyo dhammaadka Muuqaal toos ah 100% Cilladaha dusha sare ma jiraan; qaab-dhismeedkiiba

Baaritaanno dheeraad ah ayaa la heli karaa haddii la codsado:

● Daxalka isku-dhafka ah (ASTM A262 Practice E) ee loogu talagalay dahaarka 316L

● HIC / SSC (NACE TM0284 / TM0177) oo loogu talagalay adeegga dhanaan

● Saamaynta heerkulka hooseeya (Charpy) ee birta gadaal u taagan -20°C / -40°C

● Cabbirka maadada Ferrite

6. Codsiyada Caadiga ah & Tusaalooyinka Mashruuca

6.1 Ururinta Gaaska Dabiiciga ah ee Xeebta

Dhacdada:Goob gaas oo ku taal Bartamaha Aasiya oo leh CO₂ 12-18%, H₂S <20ppm, koloriin <1000ppm.
Xalka:Tuubo X65+316L ah oo dahaadh leh, OD 323.9mm, oo gadaal u taagan 12.7mm, dahaadhkeeduna yahay 2.0mm.
Natiijo:Dhuumaha 85 km ayaa la rakibay 2021-2022; kormeerka gudaha ka dib 2 sano ma muujinayo wax daxal ah oo la qiyaasi karo.

6.2 CO₂ Soo Celinta Saliidda ee La Xoojiyay (EOR)

Dhacdada:Dhuumaha duritaanka CO₂ ee mashruuca CCUS ee Waqooyiga Shiinaha.
Xalka:Tuubo X65+316L ah oo dahaadh leh, OD 508mm, oo gadaal u taagan WT 15.9mm, dahaadhkeeduna yahay 2.5mm.
Natiijo:Dhuumaha 25 km oo ku shaqeeya 22 MPa, 60°C; ma jiraan wax dhibaato ah oo daxal ama lakab ah 18 bilood ka dib.

6.3 Khadka Duritaanka Biyaha

Dhacdada:Waxaa dib loogu shubay biyo Bariga Dhexe, koloriin yar laakiin CO₂ sare leh.
Xalka:Tuubo X65+316L ah oo dahaadh leh, OD 610mm, oo gadaal u taagan WT 12.7mm, dahaadhkeeduna yahay 1.8mm.
Natiijo:Birta kaarboon adag oo lagu beddelay iyo daawada daxalka joojisa; kharashka dayactirka ayaa hoos u dhacay 40%.

9

7. Maxaad u dooran lahayd Birta Womic ee loogu talagalay X65+316L Tuubada Lakabka ah?

Sababta Faahfaahinta
Soo-saare khibrad leh In ka badan 15 sano oo soo saarista tuubooyinka dahaarka leh, kumanaan tan ayaa la keenay
Xiriirka birta dhabta ah Ma jiro khatar burburka dahaarka - si buuxda ayuu ugu hoggaansan yahay API 5LD
Raad-raac buuxa Tuubo kasta oo la raadraaci karo laga bilaabo gariiradda ilaa kormeerka kama dambaysta ah
NDT-ga gudaha UT, MT, hydrostatic - dhammaantood waxaa sameeya farsamoyaqaanno shahaado haysta
Waqti gaaban oo hogaamin ah Cabbirrada caadiga ah: 8-10 toddobaad; cabbirrada gaarka ah: 12-14 toddobaad
Maraakiibta caalamiga ah Shuruudaha FOB, CIF, CFR; baakadaha xamuulka badda (weelka ama jajabka tirada)

8. Su'aalaha Badiya La Weydiiyo (FAQ)

S1: Tuubada X65+316L ee dahaarka leh ma loo isticmaali karaa adeeg dhanaan (H₂S)?
A: Laguma talinayo H₂S sare (>50ppm) ama chloride sare (>10,000ppm). Adeeg dhanaan, waxaan kugula talineynaa X65MS backback + Alloy 825 ama Inconel 625 cladding.

S2: Dahaarka 316L ma u nugul yahay dareen-celinta inta lagu jiro alxanka?
A: 316L waa kaarboon yar (≤0.03%), sidaa darteed waxay iska caabisaa dareenka. Si loo helo badbaado dheeraad ah, waxaan ku siin karnaa tuubo dahaadh ah oo xal ah.

S3: Waa intee in le'eg cimriga adeegga caadiga ah?
A: Adeega CO₂ macaan (aan lahayn chlorides ama H₂S), 20-30 sano ayaa la gaari karaa. Nolosha dhabta ah waxay ku xiran tahay xawaaraha socodka, heerkulka, iyo halabuurka kiimikada.

S4: Ma bixin kartaa tuubo yar oo X65+316L ah oo leh dhexroor yar (≤6″)?
J: Dhexroorka ≤168mm (6″), shubka centrifugal ee aan kala go 'lahayn + tuubo dahaarka ah oo la dahaadhay ayaa ku habboon. Waxaan sidoo kale bixinnaa taas.

S5: Dukumenti noocee ah ayaa ku jira shixnad kasta?
A: Shahaadada EN 10204 Nooca 3.1 (kiimikada, tensile, saamaynta, jarista curaarta, UT, hydro), warbixinnada NDT, warbixinta cabbirka, liiska baakadaha, biilka ganacsiga, biilka rarista.

S6: Ma bixisaa kormeer dhinac saddexaad ah?
J: Haa. Waxaan la shaqeynaa SGS, BV, DNV, TÜV, ABS, LR. Shahaadooyinka nooca 3.2 ayaa la heli karaa iyadoo la kormeerayo markhaatiyaasha.

9. Macluumaadka Dalbashada

Si aad u codsato qiimo dhimista tuubooyinka birta laba-birta ah ee X65+316L ee lagu dahaadhay birta laba-birta ah, fadlan bixi:

● Dhexroorka dibadda (OD) iyo dhumucda derbiga birta ah ee gadaal ka taagan

● Dhumucda dahaarka 316L ayaa loo baahan yahay

● Dhererka guud (m) iyo tirada kala-goysyada

● Dherer aan kala sooc lahayn oo hal mar ah (tusaale ahaan, 12m, 18m, 24m)

● Heerka khuseeya (API 5LD, DNV, ama qeexitaanka mashruuca)

● Shuruudaha kormeerka dhinac saddexaad (haddii ay jiraan)

La xiriir:

Mareegta: www.womicsteel.com
Iimayl: sales@womicsteel.com
Taleefan / WhatsApp / WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

* Birta Womic – Tuubo lagu kalsoonaan karo oo X65+316L ah oo loogu talagalay adeegga CO₂ iyo ururinta gaaska macaan.*